Energy availability is a critical factor in ensuring the continuous operation of any business, industry, medical institution, public infrastructure, or high-consumption residential space. A constant power supply has become a strategic advantage. Electric generators—also known as emergency power systems or gensets—are the ideal solution to power outages, ensuring continuity, safety, and productivity.
What Is an Emergency Power Generator?
An emergency power generator is a system that independently produces electricity using an internal combustion engine coupled with a generator. This assembly transforms mechanical energy into electrical energy, typically in the form of alternating current (AC).
Generators are used as:
-
Backup power during utility outages, operating automatically or manually when a drop in power supply is detected.
-
Primary energy sources in locations without access to the public grid, such as remote construction sites or rural areas.
-
Critical support systems in hospitals, data centers, pumping stations, underground mining, and telecommunications.
Their design can be adapted to a wide range of power capacities, from small portable units to large-scale industrial systems.
How Does a Power Generator Work?
A generator operates based on a simple principle: the conversion of mechanical energy into electrical energy through electromagnetic induction.
The process occurs in the following steps:
-
The internal combustion engine (diesel, gasoline, or gas) generates mechanical energy.
-
The generator or alternator converts this into AC electrical energy.
-
An electronic control system regulates voltage, frequency, and output to ensure stable and safe operation.
-
Depending on the configuration, the system can start automatically in less than 15 seconds after detecting a power outage.
-
Once grid power is restored, the generator shuts off automatically or transitions seamlessly if equipped with an ATS (Automatic Transfer Switch).
Classification of Emergency Generators
Generators can be categorized based on fuel type, phase output, portability, or regulation technology.
1. By Fuel Type
Diesel Generators
One of the most robust and efficient types. Diesel burns at high temperatures, offering greater energy density—ideal for demanding and continuous operations.
Advantages:
-
Excellent performance for prolonged use
-
Greater durability and lower mechanical maintenance
-
Higher thermal efficiency
-
Lower flammability risk compared to gasoline
Common applications:
Industrial plants, construction, hospitals, logistics centers, critical infrastructure, and security systems.
Natural Gas Generators
Use natural gas (NG) or liquefied petroleum gas (LPG) as the fuel source. Ideal for fixed installations seeking sustainability and continuous operation with low emissions.
Advantages:
-
Reduced environmental impact
-
Lower operational costs
-
Quieter operation
-
Suitable for cogeneration and urban applications
Common applications:
Hospitals, shopping centers, corporate buildings, universities, and sustainable residential projects.
Gasoline Generators
Less common in large operations but useful for portable and temporary low-demand applications.
Advantages:
-
Lower upfront cost
-
Easy to transport and store
-
Easy starting in cold weather
Limitations: -
Higher fuel consumption and emissions
-
Shorter lifespan under continuous use
2. By Electrical Phase Output
-
Single-phase: Produces one AC phase. Suitable for simple systems like household equipment or small offices.
-
Three-phase: Produces three AC phases, allowing the operation of high-power industrial machinery. Standard in commercial and industrial settings.
3. By Portability
Portable Generators
Designed for easy transport. Useful for events, camping, small construction jobs, or outdoor activities.
Advantages:
-
Compact and lightweight
-
Easy to use without professional installation
-
Ideal for temporary or residential backup
Stationary or Industrial Generators
Permanently installed in one location. Can be integrated with automatic transfer systems, remote monitoring, and critical power systems.
Advantages:
-
Higher power capacity and stability
-
Seamless integration with existing electrical systems
-
Suitable for continuous or long-term operation
4. By Regulation Technology
Conventional Generators
Supply power without precisely regulating the waveform. Suitable for mechanical loads or lighting, but not ideal for sensitive electronics.
Inverter Generators
Use modulation technology to deliver clean power with stable voltage and frequency. Ideal for computers, medical equipment, and delicate electronics.
Diesel vs. Gasoline Generators: Key Differences
Feature | Diesel | Gasoline |
---|---|---|
Fuel consumption | Lower | Higher |
Operating costs | Lower | Higher |
Noise level | Higher (without insulation) | Lower |
Emissions | Moderate | More polluting |
Engine lifespan | Longer | Shorter under continuous use |
Maintenance frequency | Lower | Higher |
Recommended use | Industrial, continuous backup | Portable, occasional use |
Strategic Benefits of Installing an Emergency Generator
Installing a backup power system not only solves a technical problem—it adds strategic value to your operations:
-
Prevents financial losses due to downtime
-
Protects your technology and security infrastructure
-
Increases operational autonomy
-
Improves energy efficiency when integrated with management systems
-
Supports regulatory compliance, especially in healthcare, pharma, or data center sectors
How to Choose the Right Generator
Choosing the right generator depends on key factors:
-
Power demand: What critical loads must be covered?
-
Frequency and duration of outages in your area
-
Available space for installation and ventilation
-
Type of operation: Backup or continuous power?
-
Fuel availability on-site
-
Budget for purchase and maintenance
-
Local regulations for noise, emissions, and installation
Expert electrical engineering advice—such as that offered by Grupo ORS—is essential to avoid over- or under-sizing the system, ensuring it is efficient, safe, and cost-effective.
Generators in Cogeneration Projects
A growing trend is the use of gas generators in cogeneration projects, where electricity is produced while also capturing engine waste heat for thermal processes such as:
-
Water heating
-
Steam generation
-
Climate control
-
Industrial heating
This boosts energy efficiency up to 80%, reducing costs and emissions. It’s an ideal solution for hotels, hospitals, spas, industrial laundries, and food processing plants.
Installation and Maintenance Considerations
Before installing a generator, consider factors such as:
-
Electrical load analysis
-
Ventilation and exhaust design
-
Required noise insulation level
-
Foundation or mobility requirements
-
Overload and short-circuit protection
-
Access to preventive maintenance and spare parts
Regular maintenance is key to extending the equipment’s lifespan, preventing unexpected failures, and ensuring the system performs when it’s needed most.
Need an Emergency Power Generator for Your Project?
At Grupo ORS, we develop custom, end-to-end backup power solutions. From initial technical consulting to supply, installation, commissioning, and ongoing maintenance, we support our clients with specialized engineering and high-efficiency equipment.
We offer generators in various capacities, configurations, and technologies for industrial, commercial, and medical applications.